Published On Jul 1, 2024
How to Build a Suzuki LTZ400 Engine | 2003 - 2014 Full Build Step by Step - KFX400 DVX400
#Suzuki #kawasaki #ArcticCat
Here is the step by step engine build video for the Z400, KFX400 and DVX400. If this video helped you or a friend get their engine together, please like the video and share it! The more this video gets out, the more engines we can save. Thank you for watching π€π€π€
My eBay Store - https://www.ebay.com/usr/3422michael
Chapters
0:00 β Intro and Disclaimer
CENTER CASES
3:11 β Case Bearings/Seals Setup
6:35 β Oil Strainer Install
7:53 β Oil Pipes and Oil Jet
7:31 β Crankcase Bearing Retainers and Shield Install
9:58 β Crankshaft Install
14:50 β Counter Balancer Install
15:23 β Transmission Install
19:06 β Shift Fork and Drum Install
23:19 β Crankcase Halves Assembly
CLUTCH SIDE
31:50 β Primary Drive and Balancer Gear
37:17 β Cam Chain and Slider
41:38 β Oil Pump Inspection
50:20 β Oil Pump Installation
53:45 β External Shift Mechanism
1:04:05 β Clutch Basket Assembly
1:08:36 β Clutch Pack Assembly
1:13:33 β Oil Check Valve and Water Pump Install
1:17:05 β Clutch Cover Install
1:23:00 β Oil Filter Install
STATOR SIDE
1:24:29 β Starter Clutch and Flywheel
1:28:54 β Stator and Cover Install
1:34:51 β Starter Clutch Gear
1:36:22 β Starter Motor Install
1:37:23 β Gear Position Switch
1:38:38 β Drive Sprocket & Chain Guard
1:41:06 β Oil Plug & Drain Bolt
TOP END
1:42:05 β Cylinder Inspection
1:42:55 β Checking Ring End Gap
1:48:26 β Piston and Rings Install
1:54:16 β Cylinder Install
1:58:05 β Cylinder Head Install
2:04:41 β Thermostat Install
2:05:22 β Finding Top Dead Center (TDC)
2:05:22 β Valve Shimming (Pre)
2:06:32 β Finding a Baseline Shim Size
2:13:31 β Camshafts Installation
2:19:16 β Cam Chain Tensioner Install
2:21:04 β Cylinder Head Cover
2:24:13 β Showcasing the Engine
PARTS/TOOLS IN THIS VIDEO - (These links may be affiliate links that I get a kick back for; there is no added cost to you)
Clymer Service Manual - https://rb.gy/yy9mu6
High Temp Grease β https://bit.ly/3TZwtXZ
Dead Blow β https://amzn.to/3G8P79Y
JIS Screwdriver Set β https://amzn.to/3WgdN6F
Blue Thread lock β https://bit.ly/3wpg444
Red Thread Lock - https://bit.ly/3kDQTIn
Amazon Thread Lock - https://amzn.to/3KEBfXj
Crankshaft Installer - https://rb.gy/pi3sjj
Maxima Assembly Lube β https://bit.ly/3nCeU4a
Anti-Seize β
Lacquer Thinner β https://amzn.to/40EHdxl
T-Handle Allen Wrenches - https://rb.gy/gbel32
Digital Torque Wrench β https://amzn.to/41a46K4
Clutch Basket Holding Tool β https://bit.ly/3KokIak
M18 Impact Driver β https://amzn.to/4aamDdu
M12 Impact Driver β https://amzn.to/3rCyM95
Feeler Gauge β http://cuts2.com/bqMLu
Ecstar Suzuki Case Sealant β https://rb.gy/w0aktp
Snap Ring Pliers β https://rb.gy/19xtyv
Billet Clutch Basket β https://amzn.to/45MbhKU
Feeler Gauge - https://amzn.to/4cGc8Pt
SPONSORS/COMPANIES I TRUST
β¬οΈ USED PARTS & REBUILD SERVICES β¬οΈ
Power Sports Nation β https://www.powersportsnation.com/
β¬οΈ OEM PARTS β¬οΈ
Partzilla β https://www.partzilla.com/
β¬οΈ POWDER COATING β¬οΈ
Bonehead Performance Coatings - https://boneheadperformance.com/ (Mention my name and get 10% off)
β¬οΈ VAPOR BLASTING & ZINC COATING β¬οΈ
MotoBlast - https://www.njvaporblast.com/
β¬οΈ CYLINDER RE-PLATING β¬οΈ
Millennium Technologies - https://millennium-technologies.com/
β¬οΈ PREMIUM BAR CLAMPS & THROTTLES β¬οΈ
Urmosi β https://urmosi.com/
β¬οΈ SUSPENSION β¬οΈ
Rocket Ron - http://www.rocketronracing.com/
β¬οΈ CASE SAVERS & SKID PLATES β¬οΈ
DRW Performance - https://bit.ly/34dxWEp (Code SABO10 for 10% off)
β¬οΈ PLASTICS, BEARINGS, SEALS ETC β¬οΈ
Rocky Mountain ATV MC β https://bit.ly/32OHs02
MERCH - https://michaelsabo.com/
Add me on Instagram @michaelsabo350 for Channel Updates!
Companies and Sponsors please contact: [email protected]
I own the license to use any and all music in this video.